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Production calculators

From cutting stock material to machine payback — calculations that save material and money before you buy.

Linear cutting optimizer

Production

Profiles, pipes, boards — how many stock lengths and what is left over

Packs your part list into stock lengths accounting for blade kerf and end trims, shows a cutting scheme per bar and the waste percentage. Material savings are visible before you buy.

Equipment payback

Production

Payback period, ROI, NPV and IRR for a single purchase

Works out how many months it takes a machine, display case or vehicle to pay for itself, and whether it is worth it once the time value of money is included. Simple payback is not enough — discounted payback is here too.

Sheet material cutting

Production

How many identical rectangular parts fit on a sheet

Calculates how many parts come out of a sheet in both orientations, picks the better one and shows the waste percentage. Works for particle board, plywood, sheet metal, glass — any sheet material.

Pipe and round bar weight

Production

Mass per meter and for the whole batch from diameter and length

Calculates the mass of a pipe or a solid round bar from cross-section geometry, metal density and length. Density is entered by hand — works for steel, aluminum, copper or any other metal.

Welding consumables from seam length

Production

How much wire or electrode a given length of welds will use

Estimates the mass of deposited metal from total seam length and leg size, then converts it into consumable wire or electrode mass accounting for spatter and stub-end losses.

Operation time norm

Production

Labor-hours for a batch, labor cost and output per shift

Calculates total time for a batch of parts including one-time setup, the labor cost, and how many parts actually come out per shift. Useful for comparing a standard time norm with the real one.

Fastener batch weight and cost

Production

How much a batch of bolts, nuts or screws weighs and costs

Converts a single fastener's weight into the total weight and cost of a batch, priced either per kilogram or per piece. Useful when ordering fasteners that are sometimes sold by weight, sometimes by count.

Paint and varnish coverage

Production

How much paint you need for an area, coats and losses included

Calculates paint or varnish consumption from area, number of coats and the label's coverage rate, then converts it into liters and cans. Relevant for spray application, where losses run much higher than with a roller.

Two-part mix ratio

Production

How much resin and hardener (or adhesive) to weigh out for a given batch

Calculates each component's weight from a mix ratio and the target batch weight — for epoxy and polyester resins, two-part adhesives and sealants. Weighing is more reliable than measuring cups.

Equipment energy consumption

Production

A machine's or line's electricity cost per month and per year

Calculates equipment electricity consumption adjusted for real load rather than nameplate power, and converts it into cost at your tariff. Useful for planning a shop's energy spend.

Material shrinkage: mold size compensation

Production

What mold or blank size to use to end up with the size you need

Converts a size in either direction by a shrinkage percentage — from the target final size to the mold or blank size, and back. Useful for casting, molding and wood drying.

Machine-hour rate

Production

What an hour of machine time really costs, depreciation, energy and operator included

Combines equipment depreciation and upkeep, electricity and operator labor into a single cost per hour of operation. Needed to price a job on machine time, not just materials.

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